IE450 Course Web Page

 

Instructor:  Dr. Richard A. Wysk

Office: 222 Leonhard Building

Email: rwysk@psu.edu

Phone: 814-863-1001

The goal of this course is to provide students with an understanding of modern manufacturing systems and the associated problems in the planning, design, analysis and implementation of such systems. The central theme of the course will be on Lean Manufacturing, which encompasses most of the components of modern manufacturing systems including:  waste reduction, numerical control, robotics and material handling will be covered to provide a basic understanding of the associated technology.  We will then study how this equipment can be integrated into a flexible manufacturing system.  The design, control and communication aspects of these systems will be explored.  We will study current manufacturing/production systems and their organization.  The use of Lean Manufacturing as a means of improving productivity, cell formation, set-up reduction, design, planning and control of cellular manufacturing within the context of JIT manufacturing will be discussed.

IE305 or IE328 are specified as a prerequisite for the course. All students taking the class should have completed or be in a course in manufacturing processes, where the fundamentals of process engineering are discussed.

 

WEEK

TOPIC

MATERIAL

1

Read Ch 1 and start Handout

Introduction/ground rules  

Lean Manufacturing

Slide set #1    Homework #1

Slide set #2     Handouts

2

Finish reading Handout

Lean Manufacturing continued 

 

Slide set #3     Homework #2               Handout #2

3

Set-up reduction

Factory Layout

Slide set #4   Slide set PFA

 

4

Read Chapter 12

Cellular Manufacturing

Autononmation - Numerical control

 

Slide set #5    Homework #3

5

Read Chapter 13

Autononmation - Numerical control

MasterCAM

Slide set #6   Homework #4 

Slide set #7    

6

  MasterCAM

 Continued  

Slide set #8  Homework PFA

 

7

 

Read Chapter 15

 

Introduction to robotics

Review for Mid-term 

Homework #5

8

Mid term Exam  2/28/2006

 

9

Programming in RobotStudio

Slide set #9

11

Read Chapter 10

Manufacturing systems control

PLCs 

Slide set #10 

 

12

Read handout on Little’s Law

Systems control using the ABB controller

 

Handouts

Slide set #11

13

JIT manufacturing 

Handouts   Assignment #7 due  

Slide set #12  

14

ERP Systems

Slide set #13

Final Project    Final topics

15

Review

Final project due

16

Final exam

 

Solutions for homework

Hw #1

Course Syllabus

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