IE450 Course Web Page
Office: 222 Leonhard Building
Email: rwysk@psu.edu
Phone: 814-863-1001
The goal of this course is to provide students with an understanding of modern manufacturing systems
and the associated problems in the planning, design, analysis and
implementation of such systems. The central theme of the course will be on Lean
Manufacturing, which encompasses most of the components of modern manufacturing
systems including: waste reduction,
numerical control, robotics and material handling will be covered to provide a
basic understanding of the associated technology. We will then study how this equipment can be
integrated into a flexible manufacturing system. The design, control and communication aspects
of these systems will be explored. We
will study current manufacturing/production systems and their organization. The use of Lean Manufacturing as a
means of improving productivity, cell formation, set-up reduction, design,
planning and control of cellular manufacturing within the context of JIT
manufacturing will be discussed.
IE305 or IE328 are specified as a prerequisite for the course. All students
taking the class should have completed or be in a course in manufacturing
processes, where the fundamentals of process engineering are discussed.
WEEK
|
TOPIC
|
MATERIAL
|
1 Read Ch 1 and start Handout |
Introduction/ground
rules Lean Manufacturing |
|
2 Finish reading Handout |
Lean Manufacturing continued |
|
3 |
Set-up reduction Factory Layout |
|
4 Read Chapter 12 |
Cellular Manufacturing Autononmation - Numerical control |
|
5 Read Chapter 13 |
Autononmation - Numerical control MasterCAM |
|
6 |
MasterCAM Continued |
|
7 Read Chapter 15 |
Introduction to robotics Review for Mid-term |
|
8 |
Mid term Exam |
|
9 |
Programming in RobotStudio |
|
11 Read Chapter 10 |
Manufacturing systems control PLCs |
|
12 Read handout on Little’s Law |
Systems control using the ABB controller
|
Handouts |
13 |
JIT manufacturing |
Handouts |
14 |
ERP Systems |
|
15 |
Review |
Final project due |
16 |
Final
exam |
|
Solutions for homework
Get Lion Drawing file here Get Paw Drawing file here
(right click and “save target”)